Solutions

Sensor Systems

Tailor-made sensor solutions

Our innovative sensor systems cover a wide range of applications: From high-resolution position detection to large-area component measurement, our systems can be used and individually adapted to your requirements. Our expertise in system integration leads to a seamless integration of the solution into your process.

3D.aero’s sensor solutions are based on different concepts of high-resolution optical sensor technology, such as white light interferometry for absolute distance measurement by an interferometer, 3D measurement by point triangulation from two superimposed 2D images, or LiDAR technology for measuring large-area components.

3D Position Detection

The perfect interaction of our 3D.OS software with the 3D.SwivelScan results in an innovative position detection and component identification system for a wide range of applications.

The system impresses with its high user-friendliness:

Easy handling during commissioning and later production
Uncomplicated integration of new components
Even large components require only a few sensors
Automatic position detection for the first time also for small and complex components
ROS interface for manufacturer-independent application

World first for position detection in painting applications

The absolute measuring PXL+ sensor system with integrated color camera enables not only detailed 3D measurement but also advanced feature recognition via color contrasts. With the elimination of long calibration procedures or re-calibration when replacing sensors, as well as the simple addition of new components based on real measurement and ideal CAD data, the system trumps in its process reliability and efficiency.

Convince yourself of the comprehensive functions!

Convince yourself of the extensive functions!

I look forward to the exchange!

3D Component Identification

With the extensive vision toolbox of 3D.OS and the PXL+ data of the in-house sensors, component identification can be rethought.

The system impresses with its enormous flexibility

Individual measurement technology for component dimensions from a few centimeters to several meters
Combination of various features such as position, contour, volume, reflectivity and color
Precise 3D object identification for the first time even for small and complex components

Break the boundaries of classic identification with PXL+.

With the increased feature density of the PXL+ sensors, simple component identification can be transformed into the mapping of a digital twin. Thus, not only the type of a component but also its condition can be checked: for example, in the context of an assembly progress or the deformation of large structures. With a measuring distance of up to 60 m, often only a single sensor is required, which not only reduces costs but also optimizes robustness and handling. Convince yourself of the comprehensive functions!

Convince yourself of the extensive functions!

3D.SwivelScan Datasheet

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3D.SwivelScan Whitepaper

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3D.SwivelScan Mini-Flyer

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3D Large-scale Metrology

The 3D.aero SurfEyes MAXI system enables for the first time complex large structure measurement at a low price. The specially developed stereo camera system measures components of different compositions with the highest accuracy.

The SurfEyes MAXI system offers maximum accuracy, a large field of view and is created for the harsh conditions in production environments

Easy handling during commissioning and during production phase
High scalability through the use of multiple SurfEyes MAXI systems
Integrated high-performance projector for surfaces with little structure
Integrated infrared and white light flash for ideal exposure
Measurements with accuracies up to 0.1 mm
Seamless integration into higher-level systems through 3D.OS automation software with all common industrial interfaces

Efficient measurement of large components in production

The SurfEyes MAXI system impresses with two high-resolution cameras, which can optionally generate highly accurate 3D data in combination with active lighting or a projector. This allows individual features, such as rivets or interface edges, or entire surfaces to be measured three-dimensionally. Thanks to the integrated high-performance projector, even challenging surfaces at greater distances with little structure pose no problems for the SurfEyes MAXI system. Starting with the presence check and automatic component recognition through to precise position control, the SurfEyes MAXI system can take over all quality assurance and productivity-increasing tasks in interaction with the 3D.OS automation software.