Solutions

Robot Systems

Innovative robotics applications

Our advanced robotic systems cover a wide range of applications: from high-resolution crack inspection in the µm range to automated inspection of complex bores and threads, our systems can be used and individually tailored to your requirements. Our expertise in system integration leads to a seamless integration of the solution into your process.

3D.aero’s robotic solutions are based on different concepts of advanced robotics combined with innovative sensor technology and in-house software. High-resolution, robot-guided white-light interferometry can be used, for example, to take precise measurements of complex components, in which holes, threads, screw connections or damage can be detected and marked using special software.

High Precision Surface Inspection

Detection, classification and measurement of surface anomalies in the µm range independent of color, structure or reflectivity in a fully automated setup or with operator support. In combination with our 3D.OS, the recorded surface information can be prepared, the relevant data extracted, processed and flexibly communicated to other processes or for documentation via different interfaces.

The inspection system solves a wide range of problems

Crack inspection
Defect identification
Roughness measurement
Borehole measurement
Coverage test

Fully automated robot-based crack inspection of engine parts

AutoInspect is the name of the system that performs a 100% inspection of combustion chamber components based on two industrial robots operating in parallel in combination with white light interferometers. Here, the degree of damage and the associated deformation of the component have no influence on the inspection result due to the adaptivity of the system. 75,000 individual images and 1.5 billion individual points are combined to form a model, which is examined for anomalies in parallel with the data acquisition. Detected anomalies are classified into damage classes using artificial intelligence. Cracks are then marked on the component using a robojet printer. The worker can look at any detected anomaly and adjust it if necessary.

Convince yourself of the extensive functions!

Convince yourself of the extensive functions!

High Precision Surface Inspection

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Automatic Screwing Systems

With the 3D.aero, we focus primarily on bolting processes when it comes to automatic joining. These are fully automated, reproducible and force-controlled and fully documented for quality assurance. The focus is on demanding tasks such as bolting in hard-to-reach areas or high-precision quality control of fine threads. The screwdriving tool is always integrated into a turnkey, CE-certified complete system.

Advantages of 3D.aero screw systems

Adaptation to complex customer requirements
Flexible integration of different tool manufacturers
Flexible integration of different robot manufacturers
Integration of tool control into 3D.OS
CE certification

3D.RotScrew – Efficient bolting of engine rotor housings

The bolting of rotor housings of propellers is a major challenge for a variety of reasons. This highly demanding process involves components that are difficult to handle due to greasing, and which must be mounted in a location that is difficult to access and not directly visible. 3D.RotScrew not only enables reliable assembly of these screws, but also simultaneously displays the force curve during the screwing process and provides the workshop employee with a camera-based follow-up check of the screwing result.