In the ModSys3D research project, 3D.aero GmbH and the Institute of Aircraft Production Technology (IFPT) at Hamburg University of Technology are developing a modular system for the automated 3D inspection of aircraft components. The project focuses on flexible inspection path planning, high-resolution measurement technologies, and the integration of different sensor data. The aim is to make inspection processes more efficient and adaptable to different components and inspection requirements.
As the project consortium leader, 3D.aero contributes its extensive expertise in high-precision optical component inspection. Together with IFPT, the partners are researching modular hardware and software solutions that combine advanced sensor technology, robotics, and AI-based data analysis. These developments aim to create new opportunities for automated quality assurance and future maintenance, repair, and overhaul processes in aviation.
Development of modular path planning for flexible and automated 3D inspection
Advancement of high-resolution metrology and fusion of microscopic and macroscopic sensor data
Research into collaborative human-robot inspection processes
AI-based detection and analysis of surface defects
August 1, 2026 – July 31, 2029
3D.aero GmbH (Consortium Leader)
Institute of Aircraft Production Technology (IFPT), Hamburg University of Technology (TUHH)